Chill the Patties: Form 6 loose 1/3-pound beef balls and chill for 30 minutes.
Prep the Onions: Thinly slice and squeeze out moisture. Chill until ready.
Cook Bacon: Fry until crisp, chop, and divide half for sauce, half for topping.
Make Baconnaise: Mix mayo, ketchup, mustard, vinegar, Worcestershire, BBQ rub, red pepper flakes, and half the bacon. Chill.
Smash the Burgers: Heat griddle, add beef balls and onions, smash flat. Season well.
Flip & Add Cheese: Spread mustard on top, flip, top with cheese, and cook until melted.
Toast & Assemble: Toast buns, layer with baconnaise, patties, remaining bacon, and top bun.